Threaded
bolt holes and other re-entrant surface features are often difficult
to inspect because of geometry and accessibility problems. Similarly,
fine holes are virtually impossible to inspect by conventional techniques
without sectioning. Microset compounds are not only flexible but they
have high elongation values when stretched and also significant fracture
toughness. It is therefore possible to extract Microset replicas from
re-entrant holes and from holes as small a .010 inches (250 microns)
diameter without damage, even from holes exhibiting significant surface
irregularity.
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Microset
101TH replica of a 30mm
dia. bolt hole in a stainless steel casing. |
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Macroscopic
inspection of bolt hole
replica revealing stress-corrosion-cracking
at a thread root. x25. |
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Laser-drilled
holes of 0.010 inches dia.
in the leading edge of a gas turbine blade. |
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Surface
inspection of the replica
by optical microscopy. x100 |
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