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Threaded bolt holes and other re-entrant surface features are often difficult to inspect because of geometry and accessibility problems. Similarly, fine holes are virtually impossible to inspect by conventional techniques without sectioning. Microset compounds are not only flexible but they have high elongation values when stretched and also significant fracture toughness. It is therefore possible to extract Microset replicas from re-entrant holes and from holes as small a .010 inches (250 microns) diameter without damage, even from holes exhibiting significant surface irregularity.

30mmdiabolthole Microset 101TH replica of a 30mm
dia. bolt hole in a stainless steel casing.
STRESS_1 Macroscopic inspection of bolt hole
replica revealing stress-corrosion-cracking
at a thread root. x25.
LASERD_1 Laser-drilled holes of 0.010 inches dia.
in the leading edge of a gas turbine blade.
INSPEC_1 Surface inspection of the replica
by optical microscopy. x100

i_casestudy  Click button to read a case study
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The Inspection of Hole Surfaces